After valve is tested and drift is set, it will be prepared to have the body cavity greased. 0000145552 00000 n 0000207767 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. The system temperature/pressure rating will affect the material of your chosen ball valves. A standard in the Cameron Fully Welded. Have your valves checked by a skilled inspector on a routine basis. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. /Length 1080 0000232312 00000 n 2000 is a lubricant ONLY has excellent resistance to liquids. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e Once the gun has been loaded and the valve is in full open position you can begin greasing. Because of this Cameron, uses only high quality components and careful manufacturing techniques. 0000006006 00000 n The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. %PDF-1.6 % 0000009510 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Image Legend Downloads: Model F/FC 0000144182 00000 n The following indications should be used as minimum guideline until operating experience indicates otherwise. %PDF-1.5 % iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B 0000000716 00000 n Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. The stem threads should be coated with a clean grease lubricant. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. . FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. 0000104216 00000 n 4. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. 0000197366 00000 n 0000100412 00000 n 0000200964 00000 n Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. These are observed by the operator and the mounting companies. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. stream One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. % CRYOGENIC THREE PIECE BALL VALVE. 0000206594 00000 n 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. 0000003008 00000 n R ]~ V O ] . U C Z g > ? Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. On gear operated valves, . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Build the following steps into your maintenance program. 3.1.2.3. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Box 193520 Little Rock, Arkansas 72119 U.S.A. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000204652 00000 n . 64 72 0000207524 00000 n 0000101782 00000 n Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Why is Ball Valve Maintenance Important? 0000202379 00000 n Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. Flushing & Sealing. 0000005732 00000 n xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` 0000072261 00000 n 0000144455 00000 n /S 780 Purge valve cleaner from the system after use. 0000202109 00000 n 0000200691 00000 n 0000074481 00000 n Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. 0000007663 00000 n Stem sealant injection. << /Length 5 0 R /Filter /FlateDecode >> /Root 65 0 R 0000006556 00000 n 0000071988 00000 n * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. One is located at the stem area and the other seat area, like the picture shown below. Examine the valve stem for cleanliness and lubrication. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> View catalogue. >> endobj Follow company approvedventing and safety procedures when venting product to atmosphere. Valve Components . Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. Some valve manufacturers install this type at the factory. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. /H [ 1854 1154 ] Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). or O.D., hwTTwz0z.0. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. 0000106695 00000 n Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] (K\HN4q3{4s: 4 $DPr;ta8:o T- Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 0000003348 00000 n If blockage occurs the needle will not drop. 0000005459 00000 n The actions should be smooth without any binding of the stem through full travel. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. If there is no physical damage to the sealsthis will be all that is required. Each kit contains the following parts: A. >> 0 SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] 3.1.2.4. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Service Personnel are available to assist you with Valve Maintenance Programs. trailer /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. 0000204095 00000 n Many existing lubricant fittings have a two-piece body construction. endstream stops to ensure the valve is fully closed. Most of goods are exported to USA, Europe and Asia. 0000108616 00000 n Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). >> CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. xref HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= 0000194067 00000 n Valve figure number (see chart below). When ordering Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. 0000103392 00000 n 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with /Prev 699922 Ideal for OEM and end-user automated valve applications that require superior, long-term performance. 0000001138 00000 n 1398 0 obj <>stream 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. /TrimBox [9 9 621 801] >> George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000006548 00000 n 0000204366 00000 n Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. /Names << /Dests 41 0 R>> 64 0 obj 0000146376 00000 n 0000233247 00000 n Many. 0000002132 00000 n At this stage, you should make sure that the lube is being injected directly into the valve and that there . %%EOF Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. Full valve management services. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000232072 00000 n Installation in the pipe 1. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> ORBIT Valves and Actuators. ?_OK^\M?=}zt` 'e?No A cutaway of a quarter-turn ball valve. 0000150264 00000 n Skip to content. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. 0 3. 0000026160 00000 n Ball Valve Maintenance [Preventative & Scheduled]. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 0000143340 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream /Pages 62 0 R 0000001057 00000 n Fitting failure is the cause of technician injuryand/or death. 0000029196 00000 n 42 0 obj <> endobj Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. Use in wellhead valves, at pump and compressor, stations and distribution systems. << /Linearized 1 4. Open valve with 1 inch opening in bore. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. /Linearized 1 8. Looking for a replacement part or a specific model? For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. 1383 0 obj <> endobj 0000203249 00000 n 3.2 With no pressure in the valve, use the following procedure. 64 72 0000000017 00000 n 0000204380 00000 n Hey, Thank you so much for informing about Online Sealing. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. %%EOF <]>> 0000196265 00000 n Lubrication keeps your ball valves operating smoothly and prevents abrasion. 65 0 obj endobj The handle allows you to control grease and flush flow into the valve. Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. /Size 136 Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. This means that in most cases the valve can be replaced without replacing the existing actuator. the valve must be returned to the factory for repair. 2. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 0000194340 00000 n 0000107519 00000 n ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| 0000102906 00000 n hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 4 0 obj x7@ P With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 0000204084 00000 n 0000195439 00000 n And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. 0000028354 00000 n ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. endobj fx^B: !! Cameron Valve and Process Systems support, Life Cycle Management for clients. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. /E 233495 One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. 3.1.2.1 Lubricate minimum once a year. /S 780 *L+tt 1.2 The lubrication of the yoke nut should be inspected at least monthly. 3. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Gemini Valve 2023. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 2. 0000015694 00000 n 0000055769 00000 n Actuated and manual ball valves suited for a variety of industrial and OEM applications. For weld end valves, specify I.D. Generally speaking, each ball valve has two sealant injection fittings. /T 697585 $E}kyhyRm333: }=#ve hbbd``b`$ ^X Yez@c Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. On call to service any jammed and passing valves. Learn to read the high-pressure gauge attachedto the pump. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Most gases are lethal in high concentrations. Rz*2u [ffS+f}J3Hs+4On; w. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 74 0 obj <>stream %PDF-1.3 2152 0000207773 00000 n ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. 135 0 obj ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. (A) indicates the stem and (B) indicates the rotary ball. 7#fzT4|Yyo{>=j xB,d} When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. >> 0000013848 00000 n 0000006817 00000 n If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0000201259 00000 n d. trailer /R0 gs Wait30 to 40 minutes and cycle valve again. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000203800 00000 n 0000198754 00000 n Array Field . Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. )L^6 g,qm"[Z[Z~Q7%" 0000202679 00000 n are achieved by injecting while the valve is in the full open or full closed position. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. endstream endobj startxref 0000201823 00000 n sales representative to obtain maintenance procedures. Purge the cleaner by injecting an equal amount of lubricant or sealant. /Pages 62 0 R PTFE lip seal. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. /P 0 Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. Type of end connections (unequal ends can be furnished). . All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 0000035325 00000 n (z87G? 62 0 obj <>stream Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000199855 00000 n ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; 0000002749 00000 n Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. . Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. 0000205183 00000 n 0000234051 00000 n 0000073085 00000 n 0000202395 00000 n A ball valve is designed to be used in the fully open or fully closed position. 0000013634 00000 n 0000003008 00000 n 0000111907 00000 n If it is dry, lubricate with a hand grease gun. HWYo6~S 4|l`!p$F!z# Qf Ml@DEHb!(`HPb0dFJ|yygs{. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave.

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